Encapsulation of Plastic Components
In many applications plastic components are manufactured and then encapsulated. A range of sealing compounds, encapsulants and potting compounds are available for different applications:
Flexible acrylates have a stress-equalizing effect and protect plastic components from impact and vibration. Rigid potting compounds, on the other hand, can reinforce and also carry heavy loads.
UV- and LED-curing acrylic-based adhesives are especially suitable here due to their short curing times, which speed up production and therefore reduce production costs. A prerequisite is that the plastics are transparent and not impermeable to UV light. For joints with undercuts or shaded zones, dual-curing adhesive systems are used. These are thermally cured following initial UV curing. Non-transparent substrates can be bonded with epoxy adhesives that cure thermally or at room temperature.
Dual-curing adhesives are also employed for particularly thick adhesive layers. Alternatively, thick layers can be cured with longer-wavelength light (about 405 nm LEDs), with which layers of several millimetres’ thickness can be cured.
Blue uv-moisture curing adhesive is used as encapsulant for electronic components
The table below lists a selection of adhesives from Panacol that are suitable for encapsulation. Further products and custom solutions are available on request.
To download the technical datasheets (TDS) please click on the adhesive name.
Adhesive/ encapsulant | Viscosity [mPas] | Base | Curing* | Properties | Suitable for bonding these substrates: |
---|---|---|---|---|---|
Vitralit® 1720 | 2,700-3,700 (LVT, 25 °C, Sp. 2/6 rpm) | epoxy | UV | High temperature resistance |
Bonding thermoplastics Bonding FR4 or ABS suitable for bonding pretreated PET |
Vitralit® 1722 | 5,000-8,000 (LVT, 25 °C, Sp. 4/30 rpm) | epoxy | UV |
Very high adhesion to most thermoplastics low shrinkage high temperature resistance |
Bonding thermoplastics Bonding FR4 or ABS suitable for bonding pretreated PET |
Vitralit® 4730 | 70-150 | acrylate |
UV VIS |
Capillary flow flexible and tear-proof adhesive suitable for potting dry surface |
Bonding PC (Polycarbonate) hard-PVC, PET, ABS, SAN PMMA (Plexiglas®, acrylic glass) Joining glass and plastics Joining metals to plastics |
Vitralit® 4731 | 900-1,500 (LVT, 25°C, Sp. 3/30 rpm) | acrylate |
UV VIS |
Dry surface after curing, biocompatible: certified to USP Class VI and ISO 10993-5 standards |
Bonding PC /Makrolon, hard-PVC, PET, ABS, SAN, PMMA (Plexiglas®, acrylic glass) Bonding glass, steel, stainless steel, aluminium, brass |
Vitralit® 4735 HC | 700-1,000 | acrylate |
UV VIS secondary heat cure |
Very high adhesion to many plastics dry surface after curing flexible and tear-proof suitable for potting |
Bonding PC, PMMA (Plexiglas®, acrylic glass), hard-PVC, PET, ABS, SAN Joining glass and plastics Joining metals to plastics |
Vitralit® 5140 | 250-500 | acrylate |
UV VIS |
Flexible, well suited for bonding plastics with low UV translucence and permeable to visible light, biocompatible: certified to USP Class VI standards |
Bonding ABS, PMMA (Plexiglas®, acrylic glass), hard-PVC, PET, SAN, PC Joining glass and plastics Joining metals to plastics Joining plastics with various substrates |
Vitralit® 7283 | 70-130 | acrylate |
UV VIS |
Perfect solution for bonding large surfaces very high adhesion to glass metals and plastics resistant against all common sterilization methods |
plastics /glass bonding suitable for elastic bonding of large surfaces |
Vitralit® 7311 | 30-100 | acrylate |
UV VIS |
High resistance to alcohols and moisture non-yellowing very high adhesion to plastics, glass and metals suitable for bonding large areas certified according to USP Class VI |
Bonding PC (polycarbonate) PVC, PMMA, ABS, glass and metals |
Vitralit® 7313 | 40-70 | acrylate |
UV VIS |
Flexible high elongation at break perfect solution for bonding large surfaces very high adhesion to plastics glass and metals |
Bonding plastics such as PC, PVC, ABS Bonding glass and metals |
Vitralit® 7989 | 3,000-5,000 | acrylate | UV |
Excellent adhesion to plastics, especially to PC and PMMA; biocompatible: certified to USP Class VI standards |
Bonding hard-PVC, ABS, SAN, PUR, PC |
Vitralit® 9179 | 200-400 | acrylate | UV |
Fast curing very well suited for automated production lines yellow color dry surface |
Bonding PC (Polycarbonate) and other plastic substrates |
Vitralit® 9180 | 700-1,200 | acrylate | UV |
Dry surface fast curing of thick layers yellow color |
Bonding PC (Polycarbonate) and other plastic substrates |
Vitralit® 9181 | 4,000-7,000 | acrylate | UV |
Yellow color dry surface fast curing of thick layers |
Bonding PC (Polycarbonate) and other plastic substrates |
Vitralit® UD 5134 | 15,000-25,000 | acrylate |
UV VIS secondary heat cure |
Acrylate-Hybrid low thermal expansion low shrinkage impact resistant dry surface grey color |
Bonding PMMA (Plexiglas®, acrylic glass), PC, PET, ABS, SAN, FR4, PBT, hard-PVC Bonding plastics and metals |
Vitralit® UV 2113 | 19,000-32,000 (Rheometer, 25°C, 10s^-1) | acrylate |
UV VIS |
Acrylate hybrid superior strength low thermal expansion impact resistant low shrinkage resistant to soldering stress excellent flow properties |
Bonding PMMA (Plexiglas®, acrylic glass), PC, PET, ABS, SAN, FR4, PBT, hard-PVC Bonding plastics and metals |
Vitralit® UV 2150 | 140-500 | acrylate |
UV VIS |
Modified acrylate impact resistant fast curing very high adhesion to plastics |
Bonding PMMA, PC, hard-PVC, ABS, SAN, PET Bonding plastics in combination with glass or metals |
Vitralit® VBB-1 | 1,000-1,500 | acrylate |
UV VIS |
Elastic high peel strength optically clear very flexible suitable for potting |
Bonding PC (Polycarbonate), PMMA Bonding plastics to glass |
Vitralit® VBB-2N LV | 10-100 | acrylate |
UV VIS |
Flexible perfect solution for bonding large surfaces high peel strength |
Plastics and rubber bonding suitable for bonding PMMA, PC, hard-PVC, PET, ABS, SAN, FR4, PBT in combination with glass and metals |
Structalit® 5800 | 7,000-15,000 mix (LVT, 25°C, Sp. 4/30 rpm) | 2-part epoxy | thermal, room temperature |
High temperature resistance short pot life fast application |
Bonding thermoplastics and FR 4 |
Structalit® 5810-1 | 3,000-4,000 mix (LVT, 25°C, Sp. 4/30 rpm) | 2-part epoxy |
thermal room temperature |
Very high adhesion to PC resistant to moisture and chemicals |
Bonding glass, thermoplastics and FR 4 |
*UV = 320 - 390 nm VIS = 405 nm